QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to Do?

How many pages is your QMS Manual?

  • 1 to 5 Pages

    Votes: 6 3.4%
  • 6 to 10 Pages

    Votes: 11 6.3%
  • 11 to 15 Pages

    Votes: 17 9.8%
  • 16 to 20 Pages

    Votes: 21 12.1%
  • 21 to 25 Pages

    Votes: 23 13.2%
  • 25 to 30 Pages

    Votes: 15 8.6%
  • 31 to 35 Pages

    Votes: 16 9.2%
  • 36 to 40 Pages

    Votes: 16 9.2%
  • 41 to 45 Pages

    Votes: 9 5.2%
  • 46 to 50 Pages

    Votes: 9 5.2%
  • 51 to 60 Pages

    Votes: 20 11.5%
  • Resembles Juran's Handbook

    Votes: 7 4.0%
  • We have no manual per se

    Votes: 4 2.3%

  • Total voters
    174
P

Polly Pure Bread

Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

If you are running a very small business and you are the only one full time employee, you can simplify your manual. Allot one page for your quality policy and quality objectives. There are 6 mandatory procedures. Combine corrective action and preventive action, use 1 form for both procedures (just indicate whether it is a corrective or preventive perhaps by checking the check box). You can simplify other forms in the same way. But I think it’s more than 4 pages.
 
L

Laura M

Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

I've been watching this entertained, because it's simply 2 approaches. ISO requires the QM to include the documented procedures or reference to them. A 4 (or 1) page manual will only have a reference to them. If included it will be longer.

I've worked with many different companies, and it depends on the culture of the company to determine what works best. If electronic, they can essentially be 'different documents' with the hyperlinks, the whole 'package' called the 'quality manual.'

Personally I prefer the procedure level to be separate documents, mostly for the purpose of revision control.
 

Marc

Fully vaccinated are you?
Leader
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

I did a review for a company recently. The manual was close about 80 pages. It was a small, simple company. It had every procedure, instruction and form in their 'quality manual'. That's all they need and it works for them.
 

Paul Simpson

Trusted Information Resource
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

I've been watching this entertained, because it's simply 2 approaches. ISO requires the QM to include the documented procedures or reference to them. A 4 (or 1) page manual will only have a reference to them. If included it will be longer.
Thanks, Laura. Some parts of the thread entertain me as well. Others less so! :notme:

Unfortunately the issues goes a bit deeper than just two approaches. The point frrom Helmut's post that I picked up on (as I have done many times in the past) is whether the manual (or procedures, work instructions etc. should include statements of the requirements of the standard. I say they don't and (I believe) Helmut thinks they should. For the reasons before I think repeating requirements does a disservice to the users - because they don't use this language.


I've worked with many different companies, and it depends on the culture of the company to determine what works best. If electronic, they can essentially be 'different documents' with the hyperlinks, the whole 'package' called the 'quality manual.'
No problem with hyperlinks. I'm not sure about the whole package being the 'manual' though.


Personally I prefer the procedure level to be separate documents, mostly for the purpose of revision control.
Agreed. Although this I don't mind.

I did a review for a company recently. The manual was close about 80 pages. It was a small, simple company. It had every procedure, instruction and form in their 'quality manual'. That's all they need and it works for them.
Again fine to me - if it works for them and it doesn't repeat 'ISO speak.'
 

Marc

Fully vaccinated are you?
Leader
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

I did a review for a company recently. The manual was close about 80 pages. It was a small, simple company. It had every procedure, instruction and form in their 'quality manual'. That's all they need and it works for them.
Again fine to me - if it works for them and it doesn't repeat 'ISO speak.'
Actually it does. Essentially the relevant parts of the standard are woven into it.
 

Helmut Jilling

Auditor / Consultant
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

...

Unfortunately the issues goes a bit deeper than just two approaches. The point frrom Helmut's post that I picked up on (as I have done many times in the past) is whether the manual (or procedures, work instructions etc. should include statements of the requirements of the standard. I say they don't and (I believe) Helmut thinks they should. For the reasons before I think repeating requirements does a disservice to the users - because they don't use this language.

I don't understand why you feel it does a "disservice" to tell people what the things are that they are required to do. Most companies already define the requirements somewhere in their procedures and wi's, and that is acceptable in audits everyday. It does not have to be in the manual. Sure, we could give everyone a mandate to read the ISO standard, but that won't work well. Why not describe the requirements in the various documents in the QMS as appropriate. Few people seem to be debating that, they are just discussing where to document them.

Btw, I agree with your comment that some thngs don't have to be documented, if they are well known. I am a fan of cl 4.2.1.d. But, a lot of the requirements and methods do need to be documented and usually are. Are you really opposed to that, or am I misunderstanding?
 
P

Polly Pure Bread

Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

your boss should conform to the standard. not the standard to conform to your boss
 

Paul Simpson

Trusted Information Resource
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

I don't understand why you feel it does a "disservice" to tell people what the things are that they are required to do.
For the reasons I have posted over the last day or so (or months / years, take your pick). People don't need to know what a 'standard' requires them to do in their daily jobs. They need to know what their prganisation expects them to do - full stop, period, point!

If we choose to put ISO speak into a documentation then we disengage anyone who isn't a died in the wool ISO head. Now there are some who would say this is a good way of protecting quality managers jobs but I don't think so. Unless we make quality relevant to those that pay the wages and show that all this stuff is about making things better then we're done for!
Most companies already define the requirements somewhere in their procedures and wi's, and that is acceptable in audits everyday. It does not have to be in the manual. Sure, we could give everyone a mandate to read the ISO standard, but that won't work well. Why not describe the requirements in the various documents in the QMS as appropriate. Few people seem to be debating that, they are just discussing where to document them.
I never said get people to read the standard :confused: - if you page down a bit you will find exactly the opposite in resomse to your point on 9004.

The skill of the quality professional (as I have said 431 times before) is to take ISO standards, read through ISO speak and assess: 'What does this mean for my organisation?' and then go about explaining to the folks in his / her organisation what changes need to be made - if any.

If we go about documenting an 'ISO' system rather than the organisation's real management system then we are doomed to be 'the document guys and gals' and all we are there to do is defend the documented system against the invading (barbarian :D) hordes of auditors - not a job I want.


Btw, I agree with your comment that some thngs don't have to be documented, if they are well known. I am a fan of cl 4.2.1.d. But, a lot of the requirements and methods do need to be documented and usually are. Are you really opposed to that, or am I misunderstanding?
Misunderstanding I'm afraid! :bigwave: There are plenty of things that need documenting but, for example (at random): 'It is Joe Bloggs Ltd.'s policy to ensure that we maintain the infrastructure necessary to ensure product is manufactured in accordance with ... blah, blah, blah ... is not one of them and therefore has no place in a manual.

The organisation will, however, have a budgetting process that covers maintenance and capital programmes if you want to put anything in the manual you say that and - even if it isn't written in a manual - if some auditor comes round and says 'How do you maintain the Infrastructure and Work Environment?' you take him / her to the CFO / Finance Director and then on to the maintenance manager (for example) to explain how it actually happens.
 
L

Laura M

Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

Thanks, Laura. Some parts of the thread entertain me as well. Others less so! :notme:

Unfortunately the issues goes a bit deeper than just two approaches. The point frrom Helmut's post that I picked up on (as I have done many times in the past) is whether the manual (or procedures, work instructions etc. should include statements of the requirements of the standard. I say they don't and (I believe) Helmut thinks they should. For the reasons before I think repeating requirements does a disservice to the users - because they don't use this language.


No problem with hyperlinks. I'm not sure about the whole package being the 'manual' though.


Agreed. Although this I don't mind.

Again fine to me - if it works for them and it doesn't repeat 'ISO speak.'

Agree, I don't put 'ISO language' in the procedures or manual. I interpret the standard into 'company language.' Product realization = 'mold build process' for one company, or 3 processes for another 'Quoting Process' 'Design Process' and 'Fabrication Process.'

The only time I use the 'standard' language is in writing a N/C for an internal audit. Concluding 'this is in violation of company procedure ## and ISO 9001:2008 #.#.#. This way, they may go back to the standard for their C/A.

The 'manual' piece is the semantics I was referring too. I don't care what the entire 'Quality System' is called. Manual, Book, System, etc. If their complete system is just called that, it's fine with me.
 

Paul Simpson

Trusted Information Resource
Re: QMS (Quality Management System) Manual - The Boss Wants a 4 Page Manual - What to

Agree, I don't put 'ISO language' in the procedures or manual. I interpret the standard into 'company language.' Product realization = 'mold build process' for one company, or 3 processes for another 'Quoting Process' 'Design Process' and 'Fabrication Process.'
This is exactly what I have been trying to say. Any standard specifies a set of requirements. An organisation's documented management system is there to describe how it meets the requirements. The only reasons for documenting anything are if:
  • The standard requires it to be documented
  • The organisation believes it needs to be documented

The only time I use the 'standard' language is in writing a N/C for an internal audit. Concluding 'this is in violation of company procedure ## and ISO 9001:2008 #.#.#. This way, they may go back to the standard for their C/A.
Exactly how we require audit training to teach it! :agree1:

If you have an N / C in theory you shouldn't have to document the requirement (because the auditee should be aware of the standard requirements) but most times it helps the auditee to go directly to what is expected of them - you pick out the shall statement and they know what they have to do.

The 'manual' piece is the semantics I was referring too. I don't care what the entire 'Quality System' is called. Manual, Book, System, etc. If their complete system is just called that, it's fine with me.
Again in earlier posts I have suggested you might call the manual 'Ethel' but maybe that's too big a step!
 
Top Bottom