IATF 16949 9.2.2.3 - Manufacturing process audits

deepak · Mar 26, 2021

Sir I have an NC in product and process audit required 3 months frequency for every part with shift hand over sheet. please how i can close this NC.

Jim Wynne · Mar 26, 2021

deepak said:
Sir I have an NC in product and process audit required 3 months frequency for every part with shift hand over sheet. please how i can close this NC.

You'll need to provide a better description of the problem before anyone can help you. You should (a) tell us what type of audit it was and (b) post the entirety of the auditor's NC statement, including reference to the requirement that wasn't fulfilled.

jgallardo · Jan 14, 2022

Hendor said:
Hi everyone,

My plan is to reduce the number of audits that are scheduled. I share a little of my current situation and some doubts.

Our bussines is metal stamping, molding and spot welding assemblies, for example we have 20 presses, 10 molding equipment and 25 welding cells. in total 55 work center (That is, I have 3 different manufacturing processes: Stamping, Molding, Welding).

My internal audit program (annual) for 9.2.2.3 manufacturing process audits. The programming and audit is by work center; that is to say, to the year they are 55 audits to the year (one for each press, molding equipment and welding cell) * In some cases the frequency is higher due to performance, risks, criticality, etc.).

My goal is to make this audit program light. In 9.2.2.3 The requirement as I understand it is to audit all the manufacturing processes, (and we have 3: Stamping, Molding, Welding).

Using this criteria can be 3 audits per year, one to each process. (They could be more in agreement with the risks, performance, etc).

From all this I have come some doubts that within the main ones are:

♦ Is there a requirement that you are omitting me? (without thinking about CSR)

♦ How could a good sampling plan be applied? I have in mind something similar to this:
Stamping
2019 - Sample includes: Press # 1, # 3, # 5, # 8, # 10, # 15, # 20
2020 - Sample includes: Press # 2, # 4, # 9, # 13, # 15, # 19
2021 - Sample includes: Press # 6, # 7, # 11, # 14, # 18

♦ Taking this as an example: Should I include all work centers in the 3 year period?

I would appreciate your comments and apotaciones.
regards

---
This maybe too late a response, however if you need to simplify your auditing process send me an email I have a pretty good and simple excel LPA system that you can follow and adopt -- [email protected]

Joanne

jwoody68w · Apr 2, 2022

Joanne:
I just came across you response regarding Audits/ LPA to Hendor. You offered up an Excel example that you had/ have. Is this something that I may be able to look at as well? I am currently revising our Audit process/ Procedures/ Frequency; as it is broken and I am newer to the company. I have created a few different Audit / Results sheets that flow with dynamic categories for internal and external drivers. However, I would not mind seeing what others may have and see different ways to handle Quality System items.

My email is [email protected].

V/R
Jeff Woody
QE/ New Product Development BraunAbility

Ashland78 · Apr 2, 2022

We do manufacturing process audits on 3 high FTQ, 3 high scrap costs, and 3 customer complaints in addition to all the IATF internal audits.

Jim Wynne · Apr 2, 2022

Ashland78 said:
We do manufacturing process audits on 3 high FTQ, 3 high scrap costs, and 3 customer complaints in addition to all the IATF internal audits.

What is FTQ? Are you referring to product or process audits?

Ashland78 · Apr 3, 2022

First time quality...we look quarterly addy production lines that have low FTQ and focus on their production lines. Does that help?

Jim Wynne · Apr 3, 2022

Ashland78 said:
First time quality...we look quarterly addy production lines that have low FTQ and focus on their production lines. Does that help?

What does "...we look quarterly addy production lines..." mean?

Ashland78 · Apr 3, 2022

Ok that was typo, we look quarterly at production lines with low FTQ %, that do not achieve first time quality results of 98.5% or better. We do special processes audit of those lines to help improve the process within those areas. Is there something that could be done better? That we in quality could help with...

optomist1 · Apr 3, 2022

Hi Ashland78, FTC quarterly? Is there something about your process that precludes more frequent reviews? Quarterly may result in missed opportunities?

Cheers Optomist1

IATF 16949 9.2.2.3 - Manufacturing process audits

deepak

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Jim Wynne

jgallardo

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jwoody68w

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Ashland78

Quite Involved in Discussions

Jim Wynne

Ashland78

Quite Involved in Discussions

Jim Wynne

Ashland78

Quite Involved in Discussions

optomist1

A Sea of Statistics

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