Informational AIAG PPAP Manual 4th Edition Forms (including Control Plan)

Jim Wynne

Leader
Admin
-HELLO! I need help regarding the PPAP, I need to deliver our first one this comming Wednesday and to be honest I would like a little help with the following:

* How many documents do I need to deliver (e.g. appendix C, D, and E are very similar)?
* Can some one show me an example of a full PPAP to use it as guide!?

Thank you very much.

You need to submit all of the documents required by your customer. This can vary widely. If you are not sure what needs to be submitted, ask the customer. If you've been told to submit a level-3 PPAP, the list of requirements is on 18 of the 4th edition PPAP manual. Keep in mind that the various PPAP submission levels control only what gets submitted; you're expected to complete all of the relevant elements and keep on file the ones that don't get submitted.

The forms in appendices C, D and E are similar but different. "C" is for dimensional results, "D" is for material test results and "E" is for performance test results. You are not necessarily required to use those forms, but what you do use should provide all of the required information.

You should not use anyone else's PPAP as a guide, because, as I said, customer requirements and expectations differ. It's not unusual for customer representatives to not understand their own requirements, or those of the PPAP manual.
 

Marc

Fully vaccinated are you?
Leader
Just checking some old discussion threads and links.

Has anything changed in the last 10 years?
 

Marc

Fully vaccinated are you?
Leader
Here are the links to the various forms:
Attached Files - Look for them here: 4th edition file search

File names:
  • 4th Edition Part Submission Warrant.xls
  • 4th Edition Dimensional Test Results.xls
  • 4th Edition Material Test Results.xls
  • 4th Edition Performance Test Results.xls
  • 4th Edition Appearance Approval Report.xls
4th Edition Product Process Change Notification.xls
4th edition Truck Industry PSW edit2.xls

Additional: PPAP Dimensional Test Results MB.xls modified to suit how we read stuff over here in NZ

Added FMEA 4th Edition Blank P and D FMEA sheets in Excel .xsl spreadsheets
Added Control Plan

Thanks every one for contributing.
:applause:
Links in this post have been revised/updated on 13 Nov 2017

And - A quick Thank You to Howard and all the others who have helped in this "FAQ" discussion thread.
 
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Jim Wynne

Leader
Admin
Are the different pages in the PPAP (control plan, PFEMA, PSW, etc..) supposed to be controlled documents?
It's not clear whether you're asking about forms in the manual (the subject of this thread) or copies of actual PPAP submissions to customers. Please explain further.
 
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