Relationships of Automotive FMEAs

Slide 24 of 161

Failure Mode

The Ramifications

of the Problem

Effect

The Problem

Cause

The Cause(s) of the

Problem

The Cause(s) of the Problem from the System FMEA

The Effect from the System FMEA with a Better Definition

New Root Causes for the Design failure Modes

The Causes of the Problem from the Design FMEA

The Same Effect as the Design FMEA

Specific Root Causes for the Process Failure Modes

System FMEA

Design FMEA

Process FMEA

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation