Typical Automotive Trilogy Development

Slide 37 of 161

Process Flow Diagram

(Includes ALL Processes)

Process FMEA

(On ALL Processes)

Process Control Plan

(Critical Processes from FMEA)

Design FMEA

(On Intended Use)

APQP Timeline

Some Elements may be Included On

Critical Characteristics

& Characteristic Control Issues

Critical Characteristics

& Failure Effects Issues

Critical

Characteristics

Matrix

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation