Slide 78 of 161

Design Failure Cause Examples

• Improper Tolerancing

• Incorrect Stress Calculations

• Wrong Assumptions

• Wrong Material Call Out

• Lower Grade Component

• Lack of Design Standards

• Improper Heat Treatment

• Improper Torque Call Out

FMEA and Control Plans Forum Discussions

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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