Slide 87 of 241

Example Discussion

Issues in the interpretation of QS 9000 and the Semiconductor Supplement:

1. Control Plans must address the flow of received materials and parts from receiving, through manufacturing and on to shipping and to warehouses.

2. Control Plan content must contain as a minimum all customer and Company X ‘critical’ characteristics.
3. Impact of Flow Diagram being incorporated into the Control Plan, if any.

The questions are:

1. What must be on a Control Plan (content)? --> Every process in accordance with corporate procedure?

2. Does each ‘responsibility’ have to have * both * Control Plan(s) and FMEA(s)???
(e.g.: Receiving has only Control Plans)
3. What must be on an FMEA (content)? Every process that is on the Control Plan?
4. White Space - Does every move have to be on the Control Plan &/or FMEA?

Terminology!

• Technology Control Plan (Language used in FABs) vs. Device FMEA
• Process Control Plan (Various places) vs. Process FMEA
• Machine/Equipment FMEA (Definition from corporate procedure)
• Family Control Plan (See Definition for Control Plan in company procedure)

APQP Forum Discussions

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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