Slide 123 of 141

THE CONCEPT OF POKE-YOKE HAS EXISTED FOR A LONG TIME IN VARIOUS FORMS

SHIGEO SHINGO WAS A JAPANESE MANUFACTURING ENGINEER THAT DEVELOPED IT INTO A TOOL FOR ACHIEVING ZERO DEFECTS WITH THE GOAL TO ELIMINATE QUALITY CONTROL INSPECTIONS.

FORMERLY CALLED FOOLPROOFING

SHINGO RECOGNIZED THAT THE NAME ERRORPROOFING COULD OFFEND WORKERS

HE CAME UP WITH POKE-YOKE

TO AVOID (YOKERRU)

INADVERTENT ERRORS (POKA)

TRANSLATED:

MISTAKE-PROOFING

FAIL SAFING

ERROR PROOFING

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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