Manufacturing

• New supplier(s)?
• New tool(s)?
• New operator(s)?
• Process change(s)?
• Measurement system?
• Raw material(s)?
• Vendor supplied part(s)?
• Do other plants have a similar problem?

• Engineering

  • Any pattern to the problem?
  • Geographically?
  • Time of year?
  • Build date(s)?
  • Did the problem exist at program sign-off?
  • Was it conditionally signed off?
  • Did the problem exist during pre-production prototypes, functionals?

Analyze What Has Changed

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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