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Slide 185 of 250

Humans make errors (Cause), defects arise because errors are made (Effect).

It isiImpossible to eliminate defects from tasks performed by humans.

Yet errors will not turn into defects if feedback and action takes place at the error stage.

The difference between Occurrence and Reoccurrence
The Paint Story �What Did You Learn�

The Hammer Story � Hurts More The Second Time�
My Brother & His Stuck Car

The Paint Bucket was an Occurrence, I bring the Paint Can Down with me.

The Hammer is an on going Reoccurrence, I need to buy an Automatic Nail Gun.

My Brother is another story.

Separating Error From Defect

• Humans Make Errors (Cause), Defects Arise Because Errors Are Made (Effect).

• It is Impossible to Eliminate Errors From Tasks Performed by Humans.

• Errors Will Not Turn into Defects if Feedback and Action Takes Place at The Error Stage.

• Changing Occurrences can reduce Reoccurrence

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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