Slide 209 of 262

Creating a Process Flow Chart

5. Look for areas for improvement

• Is the process standardized, or are the people doing the work in different ways?

• Are steps repeated or out of sequence?

• Are there steps that do not ad value to the output?

• Are there steps where errors occur frequently?

• Are there rework loops?

6. Identify the sequence and the steps taken to carry out the process.

7. Construct the process flow chart either from left to right or from top to bottom, using the standard symbols and connecting the steps with arrows.

8. Analyze the results.

• Where are the rework loops?

• Are there process steps that don’t add value to the output?

• Where are the differences between the current and the desired situation?

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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